Laminated Printing: Flush Cut vs. Sealed Edge?

Laminated printing is a proven method for enhancing the aesthetics and durability of printed materials. In terms of finishing, there are two options available to you: flush cut or sealed edge. Each choice offers unique advantages, making it challenging to choose the most suitable option.

If you are struggling to determine which option is best for your project, you have come to the right place. This article compares flush cut and sealed-edge laminated printing, helping you make an informed decision for your upcoming printing project.

What Is a Flush Cut?

A flush cut, also known as a flush trim, is a type of finishing that trims off the excess lamination film from the edges of the printed material. This results in a clean, professional-looking edge. A flush cut is achieved by using a cutting machine that precisely trims the edges of the laminated material. Unfortunately, unlike the sealed edge method, the flush cut method does not completely shield the paper’s edge from moisture, oil, or grime.

What Is a Sealed Edge?

A sealed edge, also known as a sealed lamination edge, is a type of finishing that seals the edges of the printed material with the lamination film. A sealed edge creates an overhanging lip between 1/8″ and 1/2″ to produce a strong bond and prevent fluids and dirt from contacting the printed paper substrate’s edge. This results in a waterproof and more durable edge.

Which Is Better?

This answer largely depends on what you intend to use the printed material for. Here are some things to consider when choosing between the two options:

Appearance

If the appearance of the laminated project is a priority, a flush cut is the better option. It is a popular method of laminating business cards, bookmarks, presentation folders, and the interior pages of a book or binder for that very reason.

Durability

If the printed material will be handled frequently or exposed to moisture, oil, or grime, a sealed edge is the better option. This makes it a better choice for restaurant or bar menus, outdoor signs, and ID cards.

Cost

A flush cut is typically less expensive than a sealed edge. If you’re working with a tight budget, a flush cut is a more cost-effective option.

Functionality

If the printed material needs to be folded or creased, a flush cut is the better option. A sealed edge can make it difficult to fold or crease the material without damaging it.

Now that you know everything about the finishing touches of the lamination process, it’s also worth finding out how you can get started on your next project. At Filmsource, we provide a wide range of laminating machines, some of which are currently on sale. We have such types of laminators as pouch, hot roll, wide format, and cold roll laminators. Feel free to contact us today if you have any questions about our discounts or need more information on anything related to our products.